Forge Warehouse.OSWarehouse.OS
    Modules

    The Forge Warehouse.OS module family.

    Unlike monolithic WMS platforms that force you into rigid, all-or-nothing deployments, Warehouse.OS is modular by design - covering execution, optimization, planning, analytics, and connected intelligence. Start where the warehouse needs the biggest win, prove value fast, then expand on your terms.

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    Forge ROI Calculator - annual savings, payback period, and 3-year ROI

    20-40% throughput improvement

    15-30% labor cost reduction

    70-90% faster deployment

    6-12 month ROI payback

    Forge Demo Analysis

    See the impact before you deploy.

    Every engagement starts with a free data analysis using your real operational data. Forge Demo quantifies savings across slotting, pick paths, allocation, and labor - with a full ROI projection.

    Overview - pick distance, throughput, labor efficiency, and slot utilization
    Slotting optimization - current vs optimized heatmap
    Pick path optimization - current vs optimized routes
    Allocation optimization - current vs optimized zone balancing
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    Optimization / intelligence

    Optimization / intelligence for Warehouse.OS

    The Forge differentiator: built-in intelligence across allocation, slotting, digital twin modeling, AI agents, and continuous optimization cycles.

    MLearn.OS

    MLearn.OS

    Continuous optimization cycles across the warehouse.

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    Agents.OS

    Agents.OS

    Operational agents that automate analysis and execution support.

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    Slot.OS

    Slot.OS

    Slotting intelligence and travel reduction guidance.

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    DynaRack.OS

    DynaRack.OS

    Dynamic rack and slot activation based on cube and velocity.

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    Path.OS

    Path.OS

    Pick path optimization using ML-driven travel reduction.

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    SIOP.OS

    SIOP.OS

    Planning intelligence from demand through inventory actions.

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    Allocate.OS

    Allocate.OS

    Allocation, method selection, and Bulk Overpick support.

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    Labor.OS

    Labor.OS

    Strategic LMS integration built to optimize Phoenix PGS performance guidance and scalable labor management.

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    Demo.OS

    Demo.OS

    Scenario demonstration and operational storytelling tools.

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    Lumina

    Lumina

    Unified transaction engine and audit-ready data layer.

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    Twin.OS

    Twin.OS

    Self-evolving warehouse model for simulation, scoring, and RL-driven improvement.

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    Brain.OS

    Brain.OS

    Mother Brain reinforcement learning, model training, and multi-agent coordination.

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    IoT.OS

    IoT.OS

    Real-time device monitoring, sensor data, and warehouse connectivity.

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    HITL.OS

    HITL.OS

    Human-in-the-loop governance for AI agent decisions and critical operations.

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    Support / execution control

    Support / execution control for Warehouse.OS

    Control layers that keep planning, quality, returns, and yard activity connected to live warehouse execution.

    Wave.OS

    Wave.OS

    Wave planning, release, and dynamic execution control.

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    QC.OS

    QC.OS

    Inspections, quality checks, and operational review.

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    Count.OS

    Count.OS

    Cycle counting and inventory adjustments.

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    Schedule.OS

    Schedule.OS

    Shift scheduling, labor calendar, and task-assignment orchestration.

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    MRP.OS

    MRP.OS

    SKU-level planning and requisition support.

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    Return.OS

    Return.OS

    Returns, grading, and disposition workflows.

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    VAS.OS

    VAS.OS

    Kitting, labeling, customization, and value-added work.

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    Yard.OS

    Yard.OS

    Trailer tracking and dock assignment.

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    Analytics / administration

    Analytics / administration for Warehouse.OS

    Reporting, trend visibility, custom views, and controls that turn Warehouse.OS into a real operational command center.

    Report.OS

    Report.OS

    Operational reporting across warehouse workflows.

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    Trend.OS

    Trend.OS

    Trend analysis and KPI visibility over time.

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    Custom.OS

    Custom.OS

    Custom analytics and role-specific views.

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    Platform Controls

    System configuration, user management, and integration settings.

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    Operations

    Operations for Warehouse.OS

    Core warehouse execution modules that cover inbound, outbound, and floor-level control across the operation.

    Receive.OS

    Receive.OS

    Dock scheduling, unloading, ASN intake, PO processing, and receiving orchestration.

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    Put.OS

    Put.OS

    Directed putaway and location-driven execution.

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    Replen.OS

    Replen.OS

    Forward-pick replenishment tied to true demand.

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    Pick.OS

    Pick.OS

    Optimized picking task execution with fully customizable solution options.

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    Pack.OS

    Pack.OS

    Cartonization, pack verification, and station flow.

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    Ship.OS

    Ship.OS

    Manifesting, loading, dispatch, and shipping coordination.

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    XDock.OS

    XDock.OS

    Cross-dock operations driven by live order demand.

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    Scan.OS

    Scan.OS

    RF device screen, touch workflow, and scan-driven execution for floor operators.

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    Compatibility

    Technical credibility built into the product story.

    Forge WOS works with enterprise systems, realtime feeds, connected devices, and modern automation layers.

    • ERP and OMS integration
    • Realtime APIs and operational event streams
    • MQTT, Modbus, and HTTP device support
    • AI, LLM, and computer-vision-ready architecture
    • PostgreSQL-backed operational data layer
    • Automation scheduler and optimization cycles